Trace heating design

The calculation of heat losses is done with the following formula:

Q_v= (2 * Pi * lambda * (T_h - T_min)) / (ln * (D/d))

1. Design Data
Attention: Not all wrong entries will be corrected automatically

The default value are validated for calculations within Europe and usable upto a wind speed of 5m/s (18km/h; Beaufaut No.3).The thermal conductivity of 0,052W/mK is based on mineralwool, change this value if you want to use other insulation material, please (e.g.: PU-foam 0,028W/mK)
Please take care that you use the point instead of a comma otherweise you will see NaN as a result
A hint for a suitable insualtion thickness is: Thickness of insualtin approx. as thick as the pipe diameter.(e.g.: DN 50-> 50mm insulation thickness
Please take care to the temperature dependence of insulationmaterial (especially for hight temperatures)

- length of pipe(m)
- add.length(valves,support, etc..)
- Minimum ambient temperature (°C)
- Maintain temperature (°C)
- thermal condcutivity (W/mK)
- Safety factor (%)
- pipe diameter(DN)
- Insulation thickness(mm)
- Maximum pipe temperature.(°C)
- Temperatureclass

2. Heat Trace design

heatloss [W/m]                                     Total power output[W]

heating tape                                             Voltage[V]

power output at maintain temp.[W/m]        total current[A]

layers

feeding points                                           current/feedingpt[A]

total length[m]                                         length/feeding pt[m]
                                                     The max. length of heatingcircuit are based on 16A, C-charakteristic. Longer circuits on request.

3. This is the standard Material list for the heat trace desing above
                                                       type                           amount
heating tape

connection set

controller

adhesive tapes Aluminium

adhesive tape tape fixture

mounting plate

Label 'electrical heated'

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